Top 10 Best Pancake Welding Hoods 2020 Reviews

By now, we are certain that you are familiar with the welding machine and welding helmets. However, have you ever heard of pancake welding hoods? Sounds delicious! Perhaps you are just as confused as we were before reading this article. In the world of heavy-duty construction, in this case: welding, there are countless safety options you can choose to accommodate your work and safeguard you from potential injury. Pancake welding hood is one of the types of welding helmets you can find in the market. In this article, we are going to guide you through what does a perfect pancake welding hood looks like and the top 10 best pancake welding hoods in the market right now.

Pancake hoods are named after their shape that resembles a pancake. The front is round as a pancake and fairly flat as well. If you’re looking for the best protective headgear to use when welding that is comfortable and reliable, these pancake welding hoods are up for consideration. There are countless of pancake welding hoods out there to choose from, thus it is quite overwhelming. We are going to help you by first introducing you to what you need to look at before buying.

Product Features:

Straps and Side Cover: This is a bit different from the welding helmet you’re used to. It usually comes with a side cover with either right or left. This depends on your active arm and whether you’re right-handed or left-handed. It’s important to pick the right one as, without it, you might face higher risks during welding. Usually, the helmet comes with straps that go around the head. Ensure that the straps are adjustable and fit your head just right. If it’s too tight, you might not be able to work in it for a long time. However, if it’s too loose, you might face some trouble trying to keep the helmet in place.

Comfort: If you’re looking for a pancake style welding helmet, we are assuming that you’re looking for something more comfortable than the traditional and standard helmets. It’s extremely lightweight which is perfect for those who work long hours. Thus, make sure that the product that you’re going to purchase reflects this purpose. Pick something between a few ounces and a pound in weight. If it’s customizable or comes in different weight and size options, that’s another plus!

Balsa Box: Balsa box is the most important feature of the pancake welding helmet. It’s a wooden structure made of balsa wood to help shield the eyes from light reflections that may interfere with your tasks. It shields your eyes from light coming from any angle. It also covers your face from sparks while welding. Make sure that the helmet’s balsa box is soft and can be altered to fit your face perfectly by simply using sandpaper. If it’s spacious enough for you to wear sunglasses underneath, that’s also a great option to consider. It’s perfect for pipeline welders.

10. Wendy’s Pancake Welding Hood Helmet w/Strap

Wendy's Pancake Welding Hood Helmet w/Strap

Starting strong, we have Wendy’s pancake welding hood helmet. It is designed stylishly in a bright red finish and right-sided cover. The welding helmet comes with a lightweight balsa wood eyepiece with a good face and side shield. The shell can accommodate a standard lens or a Miller fixed shade electronic lens. The pancake welding lens comes only in 13.6 ounces for easy and comfortable wear all day. The lens holder itself comes in an appropriate depth of 5/8 inch. The package will come with 1 adjustable elastic headband and 1 piece of sandpaper for customizing the balsa box of the eyepiece.


  • Adjustable and customizable fit
  • Lightweight and high-quality material
  • Right-handed cover

9. Sarge’s Pancake Black Welding Hood Helmet

Sarge's Pancake Black Welding Hood Helmet

Next on our list, we have the Sarge’s Pancake welding hood helmet. It comes in a stunning black finish and left-handed side shield. The helmet comes with a built-in lightweight balsa wood eyepiece, phenolic Formica, and a side shield. This is made to assist you in your welding tasks especially in terms of ensuring your safety and comfort. It only weighs 12.5 ounces with a 10.5” face shield and a 5.8” side shield. This is the optimal choice for both occasional and professional welders. You can also substitute the lens with most of the standard welding lenses out there. Each package of the helmet comes with a handmade and adjustable elastic headband and one piece of sandpaper to adjust the fit of the eyepiece.


  • Flexible and easy to wear
  • Comfortable and lightweight
  • Left-handed cover

8. Wendy’s Pancake Welding Hood/Shield Flip-Up

Wendy's Pancake Welding Hood/Shield Flip-Up

Moving on, this is another model by Wendy. This is Wendy’s pancake welding hood or shields in a flip-up design. It comes in an electric blue finish and a right-handed side cover. The built-in eyepiece is made of basal wood that is adjustable for a better fit. Just like any other Wendy products, it is light in weight and high in quality. The design of the shield is a flip-up mode that is convenient for users. You can take small breaks in between your works without having to take it off and putting on repeatedly. Your face and eyes will be protected and you will not have to worry about occupational hazards or injuries.


  • Flip-up design for convenience
  • Right-handed side cover
  • Lightweight, flexible, and comfortable

7. WENDY’S Pancake Welding Hood/Shield

WENDY'S Pancake Welding Hood/Shield

Seventh on our list of the best pancake welding hoods is also by Wendy. Wendy’s pancake welding shield is made with a Chita lens box and white phenolic material. It boasts its higher quality material and better performance. The Chita box has a 5/8” lenses depth that is compatible with regular or solar auto lenses. It has a 2-inch elastic strap and light killer end plug. This is the perfect option for someone who is looking for a high-performance helmet for your professional use. Even if you’re welding something heavy-duty with sparks flying everywhere, you won’t have to worry about getting hurt by it. Comfort is a given! The helmet comes in a modern design and a bright matte finish.


  • Chita lenses box
  • High-performance and quality
  • Stylish right-sided cover

6. Wendy’s Pancake Welding Hood Helmet w/Strap

Wendy's Pancake Welding Hood Helmet w/Strap

Are we surprised? This is also by Wendy. This product is very similar to the previous one on the list. It is a white pancake welding helmet that is made with lightweight balsa wood eyepiece. It provides full face protection as well as a side-shield for right-handed welders. It can accommodate a standard lens and cheater as well as any of the Miller electronic lenses. The lens holder has the same depth as the previous models. It weighs a bit heavier than the rest, weighing about 1.95lbs. The front part is made of high-quality plastic materials. This option is the most ideal for those who are DIY project enthusiast or occasional welders.


  • Full face and right side protection
  • Stylish and comfortable
  • Perfect for DIY project enthusiasts or occasional welders at home

5. Wendy’s Pancake Welding Hood Helmet w/Strap

Wendy's Pancake Welding Hood Helmet w/Strap

Fifth on our list of the best pancake welding hoods is also by the brand Wendy. This one comes in a pure black finish with all the features a Wendy product has to offer. If you are looking for a high-quality pancake welding hood that can provide the maximum level of protection, then you’re looking at the right one. This welding hood is made of lightweight balsa wood eyepiece and phenolic Formica face with additional right side shield which provides the optimal level of protection. It fits on the face nicely and comfortably. If you purchase this helmet, you will receive a package with one adjustable elastic headband and 1 sandpaper for custom fitting of the eyepiece.


  • High product value
  • Necessity-care package
  • Well-built for a custom fit and high-performance

4. Pancake Welding Hood by Sarge

Pancake Welding Hood by Sarge

Fourth on our list is the pancake welding hood by the brand Sarge. It’s a very well-crafted product with great attention paid to the details and quality of the helmet. The welding helmet consists of a lightweight balsa wood eyepiece that is attached to the pancake front as well as a phenolic Formica face and side shield. This is designed to provide you with the utmost protection from any potential welding sparks or harsh lights from damaging your eyes, face, or neck. On top of that, the balsa eyepiece is adjustable by simply using sandpaper to alter it to the fit of your head. It only weighs around 12.5 ounces with a 10.5” face shield and a 5.8” * 8” side shield. Unlike other products, this product allows you to choose the side shield. Both left and right-handed welders will be able to find the helmet they’re looking for. It comes in two classic colors: black and tan.


  • Both right and left side shields available
  • Lightweight and reliable protection
  • Well-crafted and high-quality

3. WENDY’S Pancake Welding Hood Shield Z Model ANSI

WENDY'S Pancake Welding Hood Shield Z Model ANSI

Moving up the list, we have finally arrived at the top 3 spots. This is a Wendy’s “Z” Model Pancake Hood Shield. It is designed for those who are right hand dominant in a stunning midnight black. Stylish and high-quality! This third best pancake welding hood has been tested and it complies with A.N.S.I. Z87.1 Standards. It comes with a Chita Lens-holder instead of the usual basal wood. It has a pocket of 5/8 inch deep to fit with the shape of your face as well as provides enough space for you to wear the helmet comfortably. It is compatible with most of the auto-darkening lens or universal lens in the market. With this pancake welding helmet shell, you will be able to work more safely, productively, and efficiently!


  • Designed with high standards
  • Compatible with most lenses in the market
  • Comfortable and durable

2. Sarge’s Pancake Black Welding Hood Helmet

Sarge's Pancake Black Welding Hood Helmet

The second best pancake welding helmet is by Sarge. It is at number 2 for good reasons and one of which is that the Sarge’s Pancake Welding Hood is OSHA approved. It comes fully assembled and ready to weld without worrying about assembling it yourself. This pancake welding hood is very lightweight with a built-in balsa wood eyepiece and phenolic Formica face shield. The face shield and the side shield provides optimal protection to the welder’s eyes and face even against Ultraviolet rays. Moreover, this Pancake welding hood comes with a handmade adjustable elastic head strap and a 100 cm sandpaper for custom fitting of the eyepiece. It is easy for you to make an adjustment to the fit of the helmet for a more convenient and productive workflow.


  • OSHA approved
  • Elastic head strap and fixed shade lens
  • Optimal protection for both the eyes and face
  • Lightweight and comfortable all day long

1. Wendy’s Pancake Welding Hood Helmet w/Strap

Wendy's Pancake Welding Hood Helmet w/Strap

At the number one spot, we have the pancake welding hood helmet with strap by Wendy. It is designed stylishly in black in a flip-up style. It consists of a headpiece that is made from high-quality balsa wood and a durable face and side shield. The balsa wood piece makes it easy to accommodate the lens that you’re using and can be adjusted effortlessly to fit your face and head. This relieves eye fatigue, neck strain, or headache. It is a flip-up style for better convenience and ease during welding and resting. The eyepiece is suitable with any standard lens, cheater, or any electronic lens out there. Each package you order will arrive with all you need: an adjustable elastic headband and 1 piece of sandpaper to customize the size of your eyepiece.


  • Stylish and thoughtful design
  • Customizable and adjustable fit
  • Suitable with most lenses in the market
  • Top-notch quality and protection


The pancakes welding hood is an essential protective headgear for any welder. With the right welding hood, you will be able to work comfortably no matter how long your project takes or the difficulty of the welding projects. Hopefully, with our buying guide and reviews of the top 10 best pancake welding hoods, you can easily make the decision. With any choice among the top listed product will have you rest assured! Safety and quality are the factors to keep in mind! Make sure to examine each product carefully before buying it. Happy Shopping, everyone!

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